A New Porous Tantalum Biomaterial:  Experimental Studies

 

Michael Tanzer,M.D.,F.R.C.S.(C)

Director Orthopaedic Group

Associate Professor,

Department of Surgery

McGill University

Montreal, Quebec

 

Conventional metallic porous materials are best suited for use as coatings on implants since they do not readily have the required mechanical and processing characteristics which would allow them to be used as bulk structural materials for implants, bone augmentation, or substitutes for bone graft. 

 

A new porous biomaterial made of tantalum has recently been developed for potential application in reconstructive orthopaedics.  The material has an unusually high and interconnecting porosity with a very regular pore shape and size.  It can be made into complex shapes and used either as bulk implant or as a surfacing coating.  Our laboratory studies have demonstrated that porous tantalum filled rapidly with new bone in a canine transcortical model.  The majority of the available porosity was bone ingrown by eight weeks after surgery.  The healing of new bone into porous tantalum was comparable to bone healing within empty drill holes.  New bone formed in apposition to the tantalum struts: apposition increased with postoperative time.  At 16 and 52 weeks, Haversian canals were seen within the pores.  Because of its high volume porosity, more bone formed at the interface compared with other porous materials.  This resulted in a faster rate of development of high fixation strength. 

 

In a canine acetabular cup model, bone ingrowth was maximized by six weeks with little change at twelve and twenty-four weeks.  Bone often formed to the maximum depth within the pores, up to the compression-molded polyethylene.  Gap healing in the dome region was common.  The density of bone ingrowth was comparable to surrounding acetabular trabecular bone. 

 

This porous tantalum biomaterial has desirable characteristics for bone ingrowth.  Further studies are warranted to ascertain its potential for clinical reconstructive orthopaedics.

 

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